Four-color Printing Hi-speed automatic Paper Pasting Bottom Machine

Four-color Printing Hi-speed automatic ZT1080&HD600 Paste Pasting Bottom Machine

Availability Scopeand Price

Article-1 The Process Equipment

A1-1 Design criteria of the bag bottom pasting machine set.

Hi-speed automatic bag bottom pasting machine group is based on German technology, and we fully reform the design of the equipment with most up to date international 3 dimension design software (pro/ENGINEER), and the design of the automatic production line is in accordance with the national design criteria of the People’s Republic of China. All machine parts, standardized parts and gear wheels are in metric system, 100% made in China. The main parts of the machine group are with drawing for maintenance and calibration purpose.

A2-1 Electric system design criteria of the bag bottom pasting machine set

The design of the electric system of the machine group is in accordance with the national design criteria of the People’s Republic of China (GB50168-92)(GB50171-92), the whole machine group adopted variable frequency speed control. Paste-automation package units at the end of the production line in hi-tech automation, ZT1080 mainly by the type of machine and tube-type paste HD600/130 the end of two parts. Using light, machines, electricity, gas integration Set, A total of 20 multi-channel process, Photoelectric PLC automatic control system procedures completed.

B1-1-cylinder machine process
Mill roll stand, Automatic print unit, Automatic paper web guide, Automatic paper unwind, Auxiliary web draw system, perforation, Cross step gluing, Longitude seam gluing, Tube forming, Main drive and seperation.

B1-2 paste at the end of the process
High speed feeder, Perforation of the whole set, Main sack delivery, Opening the sacks, Sealing strip, Auto gluing, Sack forming, Turning of sack bottom, Counting , Packaging and delivering, Platform for storing.

B1-3 overall appearance Process

1. Overall exterior colors: customer self

2. Surface treatment: A. by polishing the surface polishing surface.

B. coating number: three.

C. using paint: Nitro paint.









Article-2 basic design
A2-1 Operating Conditions
Working time : 300 days / year
: 24 hours / day
Design temperature : 0 ~ 40 ° C
Design Humidity : Max.95%
A2-2 Production equipment
Equipment productivity : -cylinder machine highest yield 140 / min
: Paste the end of the maximum output 120 / min
The entire production line reject rate: 1.5 ~ 2%
A2-3 On the scope and type of Bag
Bag categories: paste on both sides at the end of a paper bag
Bag layers: two to five layers (with one layer PE)
The gram paper: 75 to 105 ± 3g/m2
Long Tube: 600 ~ 1080mm
Tube Width: 400 ~ 600mm
Paste bottom: 90 mm ~130mm

Paper center distance: 420 ~ 700mm
Long bag: 510 ~ 830mm
At the end of a width: 240 ~ 520mm
Mouth-valve disc: 170 (208, 240)
Orifice disk Width: 100 ~ 190mm
Printing color groups: four-color printing
A2-4 GM Tray
Materials: wood
Specifications: openings on both sides, the two sides could Progressive forklift
Size: 1, 300 (W) * 130 (L) * 140 * (H) mm
Tray Weight: about 50Kgs


Article-3-cylin machine configuration and Price
A3-1 Basic Explanation
The number of equipment:one set

Equipment Model: ZT1080
Speed : 120 normal production rate / min ；Maximum speed of 140 / minutes (and the quality

of paper, paper and the rise of the skilled operators)

Tube Cur-off length : 542 ~ 1080mm
Tube Width : 400 ~ 600mm
Space between tape steps : 20mm
The biggest rise paper : 5 layer (layer 4-layer PE paper +1)
Rolls Width : 800 ~ 1300mm
The largest diameter paper rolls : 1300mm
Air compressor parameters : About 1100L / min
Total power : 22KW
Unit Weight :34T
Overall appearance Dimensions : 34 (L) * 2.4(W) * 2.7 (H) m
Standard Configurations:
4 color printing presses : one set

Mill Roller stand : five sets
Paper web guide : one set

Automatic paper unwind : one set

Auxiliary web gluing : one set
Perforation machine : one set
Longitude seam gluing : one set
Cross stepped gluing : one set

Tubes former : one set

Driving Tearing : one set

Delivery counting : one set

Electric control system : one set

Air Compressor : one set JAGUAR


A3-2 Technology and the technical characteristics:
Automatic print unit

1. Printing of up to 2 color and with an option of a four color print unit ensures that all you print requirement for your customers sacks are of the highest quality.

Our printer has been designed and built to perform with the minimum of operator interference with fully automatic print rollers that will deseng age when the machine stops therefore preventing the paper sticking to the web.

the print unit if fully synchronized with the full tubing line

2. automatic ink control ensures that the ink will flow into the ink damensuring a Constant supply of the printing plates.

3. Print registration by the machine operator is controlled with electronic control for forward and reverse operation and a mechanical adjustment for lateral movement.

4.Our standard chrome anilux rolls ensure excellent print but talk to us if you requirement are for any special anilux rolls then we would be happy to offer further options.

Mill roll stand

The machine is equipped with a standard 5 shafted main paper roll stands each stand will accommodate up to 2reels of paper on each real stand , this ensures continues production from your machine other option of shaftless mill roll stands are available on request.

Each mill roll stand has its own photo electric detection device to warn of any paper breakage, also each unit has its own braking system along with a tracking system to ensure the paper is always in the correct position. We have found this unit to perform well and to give excellent results for the production of your machine.

Auxiliary Web draw system

This unit is to ease the treading of the paper web into the perforation unit and also to ensure that the tension is correct not to break the web after the paper has been perforated Adjustable powered rollers driving the web trough the machine while maintaining the correct tension throughout the paper web.

The printed layer of the web can also be adjusted from this point to ensure that the print is in the correct position on the finished sack.

Perforation

This function is to the breaking line for the web, This is achieved by using the set of synchronized perforating knifes that perforate each line of paper at the correct position to achieve the correct sack length.

Each perforating knife is set with it's own anvil all unit are driven from there individual gearbox further ensuring greater accuracy to achieve the best results.

Located under each perforating unit is an inferred censer to step the machine if any of the webs are broken during the production run.

Cross Step Gluing

This glue unit ensure that the three or four layers of paper are lifted together when the following bottom gluing process takes place , The gluing unit is timed along with the perforating unit to give accurate glue application.

Tube forming

The paper from the different webs after passing through the edge gluing section now pass through the feeding rollers to be formed into the flat formed tube this is achieved by passing the combined paper web through the tube forming rollers and folding bars to achieve the correct tube dimensions. Adjustments for different sack size are simple and quick to make ensuring maximum operating time form your machine.
Host functions:
1. Overall power output and traction paper tube operation.
2. Instant tensile bag tube
3. Separation bag conveyor tube
4. Transform specifications

Count and Delivery

The finished tubs now are delivered into our counting section there you are able to preset the quantity of sacks delivered into the delivery hopper ready for easy take off. This unit uses the latest the latest in Pneumatic and electronic control to ensure accurate counting of the delivered sacks. This unit has also been ergonomically built to ensure that is no repetitive strain injury for the take of operators.




Article-4 paste-end configuration and Price
A4-1 basic explanation:
The number of equipment: a set of Equipment Model: HD600/130
Speed : 110 normal production rate / min

The maximum speed of 120 / minutes (and

the quality of paper, paper and the rise of the skilled operators)

Paper center distance : 420 ~ 700mm
Length of bag tube : 420~700mm

Width of bag : 510~830mm

Paste bottom width : 90 mm ~ 130mm
At the end of a width : 240 ~ 520mm
Mouth-valve disc : 170 (208, 240)
Orifice disk Width : 100 ~ 190mm
Total power : 28.5KW

Unit Weight : 20T

Overall appearance Dimensions : 22 (L) * 2.5 (W) * 2 (H) m

Standard configuration

Rotary feeding: one set

Trimming & Perfortion scoring : one set

Bottom opening: one set

Reinforcement of note: one set

Cylinder - shaped mouth valve device: one set

Bottom forming: one set

Turning up of the sack bottom: one set

Delivery section: one set

Pile up: one set

Platform for storing : one set

Electric control system: one set

Vacuum pump: one set Rietschle



A4-2 of notes and technical features:
High speed feeder

By using our rotary vacuum feed unit we maintain the high production speed required to produce the produce the volume of finished sack required by today’s modem plant.

Perforation of the exhaust outlet

Our perforation section and forming rollers users the finest material to ensure long production life and is very user friendly, allowing quick changes for different sack sizes.

Main sack delivery

Our main delivery section is fully enclosed for safety and maximum performance .All belts are easy to change our belt section can be raised quickly is need to remove any jammed sacks in the system .Our belt section ensures full control over the sacks for the forming of the bottoming process.

Opening the Sacks

Our machine opens the sacks by means of suction pips mounted with in the machine all components are built to the highest standards to allow maximum production with minimum stoppages this part of our equipment is full guarded for your teams safety but is easily accessible for maintenance or adjustment. High quality material is used in all our machines to ensure a long production life.

Sealing strip

Our machine is fully equipped to apply a bottom sealing strip to the bottom of sack this is full controlled by the built in censer to monitor the position of the tape and the position of the sack bottom and ensure perfect location on every sack.

Auto Gluing

Before the final forming of the sack bottom and the application of the glue into the our machine is equipped with a fully electronic control that monitors the position of sack and only applies the correct amount of glue to the correct surface of the forming sack.

Sack forming

With the delivery of the paper into the forming section the control over the sacks are maintained by our fully auto belt transfer system allowing high production speeds throughout the forming process .All parts of this process are fully guarded for safety but accessible for maintenance and setting of different paper bag sizes.

BAG width adjust

Bag at the end of the use of motor adjust the width of change the past adjust the cumbersome manual processes, saving time and labor intensity adjust machinery more human.

Artificial quantity

System tube machine (printing a + boot 1 + monitoring visits to a close BAG + 1)

Paste at the end of machine (on boot BAG 2 + monitoring visits then a + BAG 4)

Aticle-5 documents and drawings

Copies of the documents provided by the equipment,

the quantity and drawings provide a timetable.
Item Quantity the time of submission notes

1, Plan two shares After 4 weeks of singing the contract Customers confirmed

2, Wiring diagram(output, input) two shares After 12 weeks of singing the contract Customers confirmed

3, Control box drawing two shares After 12 weeks of singing the contract Customers confirmed

4, Electrical partial list two shares After 12 weeks of singing the contract Customers confirmed

5, Foundation plans two shares After 12 weeks of singing the contract Customers confirmed

6, Lubricant list two shares Shipment of equipment

7, Drawing of Electric principle two shares Shipment of equipment

8, Equipment Manual two shares Shipment of equipment

9, Mechanical Transmission system two shares Shipment of equipment

10, Drawing of Mechanism Transmission System two shares Shipment of equipment

11, the explosion chart of the main parts two shares Shipment of equipment

12, List of quick-wear parts one share Shipment of equipment








Aticle-6 seller of technical services

(From installation to test)

A6 - 1 Installation of debugging

Factory equipment shipped to the buyer, the seller sent engineers in the field supervision, guidance package of equipment installation and testing, timely recommendations, and training the buyer's engineers. Package equipment installation and testing (including test equipment production) by the buyer to complete the operation staff.

A6 -2 Period

Commissioning of equipment from the installation of equipment to run (including equipment and training pilot production of the buyer's engineer).The local accommodation and living expense shall be borne by Buyer, and provide additional US$ 35 per person per day.

A6 - 3 Schedule

1. Equipment installation and testing: 15 days

2. Shop lines and pipelines : 5 days

3. Trial run : 5 days

4. Feeding pilot production : 15 days

5. Training (from start to finish) : 5 days


Total time: 45 days